Suitable For Mining Hoist Head Sheave And Guide Wheel , Castings And Forgings
1. Product description of head sheavel and guide wheel, castings and forgings
On the premise that the guide wheel device can be transported as a whole, the traveling wheel and the fixed wheel adopt the whole casting welding structure. The wheel hub and rim are cast steel materials, and the spokes are channel steel. After welding, the whole annealing process can be carried out.
In consideration of the convenience of replacing the bearing bush for maintenance, there is room for replacing the bearing bush for disassembly, and the guide wheel device adopts eccentric arrangement.
The guide wheel shaft is integral forged of medium carbon alloy steel, with cast-welded roof wheel, equipped with PVC or nylon liner to protect the wire rope. Imported (or domestic) spherical roller bearings, bearing temperature measuring elements can also be installed.
2. Product parameters of sheet-wheel and guide wheel, castings and forgings
| Product name | Mine use head sheave |
| Material | 45#,Q235B,Q235A,Q345A,Q345B,alloy steel,carbon steel,etc |
| Heat treatment | Normalizing,annealing,aging,hardening and tempering |
| Process | Blanking,bending,spicing,welding, abrasive blasting(shot blasting),milling,drilling,tapping,test |
| Main equipment | 1.6m,5m CNC Vertical Lathe; 8m,6m,5m Horizontal Lathe; milling machine; 6m,4m,3m,2m, CNC boring&milling machine; 2 sets CNC Lathes,2sets CNC Machining center VMC 850L;80mm,50mm drilling machine; Plasma cutting machine; CNC cutting machine; Bending machine; Rolling machine;plate shearing machine; submerged arc welding; gas shielded welding; argon arc welding; large spray room etc. |
| Max. diameter | 5000mm |
| Max.length | 8000mm |
| Inspection | Dimension inspection, external environment test, visual inspection, incoming inspection, finished product inspection, flaw detection |
| Max. weight | 10T |
4. Product structure of crown wheel and guide wheel, castings and forgings
There are basically two kinds of roof wheel & guide wheel structure: one is the spoke structure, the other is the welding structure. The former is the old structure, the overall rigidity is poor, spokes are easy to break in use. Rope groove liner is hardwood material, easy to wear, frequent replacement, and noise in operation. The inner diameter of the swimming wheel is inset with bearing bush, and the rotating mating surface is lubricated by grease in the oil cup. After a certain period of use, the grease will deteriorate and dry up, and the oil passage will be blocked, which is not conducive to lubrication again. The bearing bush is made of cast iron, which is easy to wear and fracture, and the maintenance workload is large.
The welded type is improved in structure to improve the overall strength, wear-resistant engineering plastics are used for the lining of the rope groove to prolong the service life, high-quality brass materials are used for the bearing bush, thin oil is used for lubrication, and the oil cup is moved to the outer circular side of the swimming wheel to facilitate the daily oil filling operation.
After-sales service
LUOYANG ZHONGTAI INDUSTRIES able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
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Custom Castings And Forgings For Mining Hoist Head Sheave And Guide Wheel Images
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